Robot welding advantages over manual welding
The robot welding is the use of the mechanized programmable tools ( the robots ) , The robots completely automate the welding process through performing the weld and handling the part , They are commonly used for the resistance spot welding and the gas metal arc welding in the high production applications like automotive industry .
Welding is the process where two materials are fused together through heating , intermixing then cooling the materials and filler to form the strong join , The robotic welding is the automated process which increases efficiency , consistency and your ROI .
All of the welding parameters are controlled in the automatic welding , The manual adjustments may be made between welding operations but not during welding , while in the robotic welding , The automatic welding is using the robot which can be pr-programmed to different welding paths and fabrication geometries.
Advantages of robot welding over manual welding
Automating the factory with welding robotics offers consistent cycle times , no break in the production and better weld quality , Welding robotics are faster , The robotic weld cells work productively because they can work without breaks or days off .
The robot welder is more consistent and it can move from one weld to the next quickly , speeding up the entire process , by using welding robotic automation , the process takes less time and the manufacturers can cut the cost of direct labor , safety and conserve materials .
The robot welder takes less time , The robotic welding systems will get the job done quickly , They have fewer mistakes than manual welding , Unlike the laborers , The robots don’t require the breaks , The vacations , etc , The work can continue without interruption , 24/7 , The robots will increase your throughput & productivity .
The robot welder cuts the cost of direct labor & safety , The manual welding cost can be steep , The manual welding requires the time , the skill and the concentration and it is also dangerous , Welding is the very dangerous application , The flash , the fumes , the sparks and the heat make the manual welding a taxing and hazardous job .
With the robotic welding , you will protect the workers and reduce the costs , These systems endure the hazards and increase the production , The insurance and accident related costs are reduced considerably .
The robots conserve the materials , Even the most skilled welders make the mistakes , with new and used welding robotics , everything is regulated , including the power and the wire , The robotic welding becomes increasingly attractive for the job shops and contract the manufacturers
The welding robotic systems conserve the energy , The accuracy of the robot systems reduce the wasted material and the time , The robots welding conserve your material and increase your product quality at the same time .
The robotic welding allows you to use the labor pool with low price , The manual welding personnel are very expensive and they are difficult to find , train & retain , With the robotic welder you can optimize your staff by having only a great welder supervising the work of many automated cells instead of having to find and train a lot of welders for the job.
The automation can place the same quality welds in the same spots routinely , with minimal human error , They eliminate the repetitive boring jobs which could be the factor in welder turnover , The robots reduce the total time , They increase the production , They provide large gains in the productivity & the profitability in the right applications .
The robots cause less post-weld cleanup , The robotic welding are very precise , They allow for less weld spattering and neater seams , They reduce the cost of consumable materials , The filler material and weld wire are used with the robotic welding more economically and less wastefully , So , They reduce the overall cost of the product .